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Phone：+86 0537-3330928
Fax：+86 0537-3330928
Email ：info@darrenco.cn
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| 9Cr2MoV/86CrMoV7 |
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牌號 Grade 9Cr2MoV/86CrMoV7
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GB |
DIN |
W-Nr. |
AISI |
JIS |
BS |
EN |
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9Cr2MoV |
86CrMoV7 |
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執(zhí)行標(biāo)準(zhǔn) Standard GB/T1299-2014/GB/T15547-2012/YB3204-80
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尺寸、外形、允許偏差 Size , shape ,tolerance
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狀態(tài) condition |
公差 tolerance |
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磨皮 grinding surface |
-0/+5mm |
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車削 machined surface |
-0/+3mm |
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自由長度 free length |
4-6m |
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定尺長度 fixed length |
-0/+50mm |
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超長 over long |
7-23m |
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彎曲度 straightness |
≦3mm/m, 總彎曲度total straightness length ≦ total length總長度0.5% |
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不圓度 ovality |
不大于公稱直徑公差的0.7倍 Not greater than 0.7 times the nominal diameter tolerance |
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鍛材生產(chǎn)直徑范圍forged bar dia range |
140-600mm |
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冶煉方法 smelting process
電弧爐+爐外精煉+真空脫氣冶煉，下注鋼錠，電渣重熔需在合同中注明 EAF+LF+VD bottom pour ingot, ESR need indicate in contract
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交貨狀態(tài) delivery condition
退火磨氧化皮、車光、正火、調(diào)質(zhì)，交貨狀態(tài)需合同注明 annealed grinding surface. If need machining, normalizing or Q&T need indicate in contract
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化學(xué)成份 chemical composition
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牌號grade |
標(biāo)準(zhǔn)standard |
C |
Si |
Mn |
P≤ |
S≤ |
Cr |
Ni |
Mo |
V |
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9Cr2MoV |
1299 |
0.80/0.90 |
0.15/0.40 |
0.25/0.55 |
0.025 |
0.025 |
1.8/2.4 |
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0.20/0.40 |
0.05/0.15 |
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9Cr2MoV |
3204 |
0.85/0.95 |
0.25/0.45 |
0.20/0.30 |
0.025 |
0.025 |
1.7/2.1 |
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0.20/0.30 |
0.10/0.20 |
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86CrMoV7 |
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0.82/0.90 |
0.25/0.45 |
0.25/0.45 |
0.025 |
0.025 |
1.8/2.2 |
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0.20/0.40 |
0.10/0.20 |
其他元素檢測需要合同注明 other elements test result need indicate in contract.
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交貨硬度 hardness
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牌號grade |
退火狀態(tài)交貨硬度 annealing condition hardness HBW ≦ |
試樣淬火硬度test specimen hardness after Q&T |
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淬火溫度Q&T ℃ |
冷卻劑cooling agent |
洛氏硬度HRC ≧ |
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9Cr2MoV |
229 |
880-900 |
空氣 air |
64 |
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低倍組織 酸浸低倍試片上不得有目視可見的縮孔、夾雜、分層、裂紋、氣泡和白點(diǎn)。Macrostructure No visible shrinkage, inclusion, delamination,
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cracks, bubbles or white spots should be observed on the acid – soaked sample piece
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鋼材直徑diameter mm |
1組 group |
2組 group |
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中心疏松 center porosity |
錠型偏析segregation |
中心疏松center porosity |
錠型偏析segregation |
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級，不大于 class ≦ |
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≦80 |
2.0 |
2.0 |
3.0 |
3.0 |
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>80-150 |
2.5 |
3.0 |
3.5 |
3.0 |
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>150-250 |
3.0 |
3.0 |
4.0 |
4.0 |
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>250-400 |
3.5 |
3.0 |
4.5 |
4.0 |
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>400 |
協(xié)商 Negotiate |
電渣鋼合格級別供需雙方協(xié)議 ESR steel qualified level need negotiate.
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顯微組織 microstructure
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珠光體組織 合格級別1-5級，熱壓力加工用鋼不檢測 pearlite 1-5 class
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網(wǎng)狀碳化物 直徑不大于60MM合格級別不大于3級 carbide network ≦ 3 class
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共晶碳化物不均勻度（冷作模具鋼檢測）Eutectic carbide inhomogeneity
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鋼材直徑diameter MM |
共晶碳化物不均勻度合格級別Eutectic carbide inhomogeneity qualified level |
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1組group |
2組 group |
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級，不大于 class ≦ |
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>120-400 |
6 |
協(xié)議Negotiate |
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>400 |
協(xié)議Negotiate |
協(xié)議Negotiate |
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非金屬夾雜物 nonmetallic inclusion
電渣鋼結(jié)果符合1組，真空脫氣鋼符合2組 ESR steel conform to 1 group , VD steel conform to 2 group
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非金屬夾雜物類別nonmetallic inclusion type |
1組 group |
2組 group |
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細(xì)系thin series |
粗系heavy series |
細(xì)系thin series |
粗系heavy series |
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級，不大于 class ≦ |
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A |
1.5 |
1.5 |
2.5 |
2.0 |
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B |
1.5 |
1.5 |
2.5 |
2.0 |
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C |
1.0 |
1.0 |
1.5 |
1.5 |
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D |
2.0 |
1.5 |
2.5 |
2.0 |
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脫碳層 decarburized layer
脫碳層深度不大于0.25+1%D,直徑大于150mm雙方協(xié)議 decarburized layer depth not greater than 0.25+1%D, diameter over 150mm negotiate.
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超聲檢測 UT test
執(zhí)行標(biāo)準(zhǔn)GB/T6402-2008,常規(guī)規(guī)格執(zhí)行D/d級，直徑400以上雙方協(xié)議，鋼材內(nèi)部不允許有白點(diǎn)、夾渣、分層、內(nèi)裂、縮孔等冶金缺陷 standard as
per GB/T6402-2008 /SEP1921 C/c or D/d class. No white spot, slag inclusion, delamination, cracking, shrinkage and other metallurgical
defects are allowed inside the steel
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缺陷尺寸級別 defect size level |
單個缺陷平底孔直徑single FBH mm |
連續(xù)缺陷平底孔直徑continuous FBH mm |
連續(xù)缺陷最大長度continuous FBH length mm |
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C |
7 |
5 |
40 |
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D |
5 |
3 |
30 |
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E |
3 |
2 |
30 |
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缺陷數(shù)量級別defect qty level |
單個缺陷數(shù)量single FBH QTY |
連續(xù)缺陷數(shù)量continuous FBH QTY |
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個數(shù)，不大于 number ≯ |
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c |
8 |
4 |
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d |
4 |
2 |
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e |
2 |
1 |
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表面質(zhì)量 surface quality
鍛材表面沒有目視可見的裂紋、折疊、結(jié)疤和夾雜，如有上述缺陷就清除，深度不大于截面尺寸4%，清除寬度不小于深度的5倍，There are
no visible cracks, folds, scars or inclusions on the surface. If there are any of the above defects, they should be removed with a
depth not greater than 4% of the section size and a width not less than 5 times of the depth.
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特殊要求 special requirements
超出標(biāo)準(zhǔn)約定范圍的供需雙方協(xié)議 The buyer and the seller negotiate beyond the agreed scope of the standard
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起訂量 常規(guī)生產(chǎn)牌號沒起訂量要求，有少量現(xiàn)貨，交貨期30天 MOQ :the grade regular for us no MOQ request , there are ready stock for
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regular diameter . No stock book order 30 days delivery time.
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特點(diǎn)及用途 features and applications: 2%Cr系列，高碳保證軋輥有高硬度，加鉻、鉬增加鋼的淬透性及耐磨性，鍛造性能良好，控制
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較低的終鍛溫度和合適的變形量可細(xì)化晶粒，消除沿晶界分布的網(wǎng)狀碳化物，并使其均勻分布，綜合性能優(yōu)于9Cr2Mo,適于制造冷軋工作
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輥，支撐輥，矯直輥2%Cr series, high carbon to ensure high hardness roll, add chromium, molybdenum to increase the hardenability
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and wear resistance of steel, good forging performance, control low final forging temperature and appropriate deformation can refine grain,
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eliminate the distribution of network carbide along the grain boundary, and make it evenly distributed. The comprehensive performance is
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better than 9Cr2Mo suitable for the production of cold rolling work roll, support roll and straightening roll.
優(yōu)勢 advantage
9Cr2Mo是我公司拳頭產(chǎn)品，常規(guī)直徑備庫存。工藝成熟，煉鋼采用氣體保護(hù)澆注，快鍛機(jī)開坯，徑鍛機(jī)成材并球化退火，鍛造頻率高恒溫鍛造有利
于消除沿晶界分布的網(wǎng)狀碳化物。與同行比較，只要用戶熱處理專業(yè)，用我公司電爐鋼即可達(dá)到同行電渣鋼同樣效果。軋輥鍛件毛坯專業(yè)生產(chǎn)。
9Cr2MoV is our company's flagship product, conventional diameter reserve inventory. The process is mature, pouring by gas protected , blooming
by fast forging machine, forming by radial forging machine and spheroidize annealing, forging with high frequency and constant temperature is helpful
to eliminate the reticulated carbides distributed along the grain boundary. Compared with competitors, as long as the user is professional in heat
treatment, the same effect can be achieved with our company's electric furnace steel. Roll forging blank professional production
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