1. 牌號(hào) Grade 5CrNiMoV/55NiCrMoV7/1.2714/6F3
|
GB |
DIN |
W-Nr. |
AISI |
JIS |
BS |
EN |
|
5CrNiMoV |
55NiCrMoV7 |
1.2714 |
6F3 |
|
|
|
2. 執(zhí)行標(biāo)準(zhǔn) Standard GB/T1299-2014 DIN EN ISO4957 ASTM A681
3. 尺寸、外形、允許偏差 Size , shape ,tolerance
|
狀態(tài) condition |
公差 tolerance |
|
磨皮 grinding surface |
-0/+5mm |
|
車削 machined surface |
-0/+3mm |
|
自由長(zhǎng)度 free length |
4-6m |
|
定尺長(zhǎng)度 fixed length |
-0/+50mm |
|
超長(zhǎng) over long |
7-23m |
|
彎曲度 straightness |
≦3mm/m, 總彎曲度total straightness length ≦ total length總長(zhǎng)度0.5% |
|
不圓度 ovality |
不大于公稱直徑公差的0.7倍 Not greater than 0.7 times the nominal diameter tolerance |
|
鍛材生產(chǎn)直徑范圍forged bar dia range |
140-600mm |
4. 冶煉方法 smelting process
電弧爐+爐外精煉+真空脫氣冶煉，下注鋼錠，電渣重熔需在合同中注明 EAF+LF+VD bottom pour ingot, ESR need indicate in contract
5. 交貨狀態(tài) delivery condition
退火磨氧化皮、車光、正火、調(diào)質(zhì)，交貨狀態(tài)需合同注明 annealed grinding surface. If need machining, normalizing or Q&T need indicate in contract
6. 化學(xué)成份 chemical composition
|
Grade |
C |
Si |
Mn |
P |
NI |
Cr |
V |
Mo |
|
DIN 1.2714 |
0.50 |
0.60 |
0.10 |
0.40 |
0.65 |
0.95 |
0.03 |
1.50 |
1.80 |
1.00 |
1.20 |
0.07 |
0.12 |
0.45 |
0.55 |
|
ASTM 6F3 |
0.50 |
0.60 |
0.10 |
0.40 |
0.65 |
0.95 |
0.03 |
1.50 |
1.80 |
1.00 |
1.20 |
0.07 |
0.12 |
0.45 |
0.55 |
其他元素檢測(cè)需要合同注明 other elements test result need indicate in contract.
7. 交貨硬度 hardness
|
牌號(hào)grade |
退火狀態(tài)交貨硬度 annealing condition hardness HBW ≦ |
試樣淬火硬度test specimen hardness after Q&T |
|
淬火溫度Q&T ℃ |
冷卻劑cooling agent |
洛氏硬度HRC ≧ |
|
1.2714 |
229 |
830-900 |
空氣 air |
64 |
8. 低倍組織 酸浸低倍試片上不得有目視可見(jiàn)的縮孔、夾雜、分層、裂紋、氣泡和白點(diǎn)。Macrostructure No visible shrinkage, inclusion, delamination, cracks,
bubbles or white spots should be observed on the acid – soaked sample piece
|
鋼材直徑diameter mm |
1組 group |
2組 group |
|
中心疏松 center porosity |
錠型偏析segregation |
中心疏松center porosity |
錠型偏析segregation |
|
級(jí)，不大于 class ≦ |
|
≦80 |
2.0 |
2.0 |
3.0 |
3.0 |
|
>80-150 |
2.5 |
3.0 |
3.5 |
3.0 |
|
>150-250 |
3.0 |
3.0 |
4.0 |
4.0 |
|
>250-400 |
3.5 |
3.0 |
4.5 |
4.0 |
|
>400 |
協(xié)商 Negotiate |
電渣鋼合格級(jí)別供需雙方協(xié)議 ESR steel qualified level need negotiate.
9. 顯微組織 microstructure
1) 珠光體組織 合格級(jí)別1-5級(jí)，熱壓力加工用鋼不檢測(cè) pearlite 1-5 class
2) 網(wǎng)狀碳化物 直徑不大于60MM合格級(jí)別不大于3級(jí) carbide network ≦ 3 class
3) 共晶碳化物不均勻度（冷作模具鋼檢測(cè)）Eutectic carbide inhomogeneity
|
鋼材直徑diameter MM |
共晶碳化物不均勻度合格級(jí)別Eutectic carbide inhomogeneity qualified level |
|
1組group |
2組 group |
|
級(jí)，不大于 class ≦ |
|
>120-400 |
6 |
協(xié)議Negotiate |
|
>400 |
協(xié)議Negotiate |
協(xié)議Negotiate |
10. 非金屬夾雜物 nonmetallic inclusion
電渣鋼結(jié)果符合1組，真空脫氣鋼符合2組 ESR steel conform to 1 group , VD steel conform to 2 group
|
非金屬夾雜物類別nonmetallic inclusion type |
1組 group |
2組 group |
|
細(xì)系thin series |
粗系heavy series |
細(xì)系thin series |
粗系heavy series |
|
級(jí)，不大于 class ≦ |
|
A |
1.5 |
1.5 |
2.5 |
2.0 |
|
B |
1.5 |
1.5 |
2.5 |
2.0 |
|
C |
1.0 |
1.0 |
1.5 |
1.5 |
|
D |
2.0 |
1.5 |
2.5 |
2.0 |
11. 脫碳層 decarburized layer
脫碳層深度不大于0.25+1%D,直徑大于150mm雙方協(xié)議 decarburized layer depth not greater than 0.25+1%D, diameter over 150mm negotiate.
12. 超聲檢測(cè) UT test
執(zhí)行標(biāo)準(zhǔn)GB/T6402-2008,常規(guī)規(guī)格執(zhí)行D/d級(jí)，直徑400以上雙方協(xié)議，鋼材內(nèi)部不允許有白點(diǎn)、夾渣、分層、內(nèi)裂、縮孔等冶金缺陷 standard as per
GB/T6402-2008 /SEP1921 C/c or D/d class. No white spot, slag inclusion, delamination, cracking, shrinkage and other metallurgical defects are
allowed inside the steel
|
缺陷尺寸級(jí)別 defect size level |
單個(gè)缺陷平底孔直徑single FBH mm |
連續(xù)缺陷平底孔直徑continuous FBH mm |
連續(xù)缺陷最大長(zhǎng)度continuous FBH length mm |
|
C |
7 |
5 |
40 |
|
D |
5 |
3 |
30 |
|
E |
3 |
2 |
30 |
|
缺陷數(shù)量級(jí)別defect qty level |
單個(gè)缺陷數(shù)量single FBH QTY |
連續(xù)缺陷數(shù)量continuous FBH QTY |
|
個(gè)數(shù)，不大于 number ≯ |
|
c |
8 |
4 |
|
d |
4 |
2 |
|
e |
2 |
1 |
13. 表面質(zhì)量 surface quality
鍛材表面沒(méi)有目視可見(jiàn)的裂紋、折疊、結(jié)疤和夾雜，如有上述缺陷就清除，深度不大于截面尺寸4%，清除寬度不小于深度的5倍，There are no visible
cracks, folds, scars or inclusions on the surface. If there are any of the above defects, they should be removed with a depth not greater than
4% of the section size and a width not less than 5 times of the depth.
14. 特殊要求 special requirements
超出標(biāo)準(zhǔn)約定范圍的供需雙方協(xié)議 The buyer and the seller negotiate beyond the agreed scope of the standard
15. 起訂量 交貨期 MOQ 25 tons , 30 days delivery time.
16.特點(diǎn)及用途 features and applications: 是非常推薦用于緊密模鍛件，因?yàn)樗哂懈吣湍�、高韌性、高硬度的特性，可以用鉻鎳鉬釩高梯度合金來(lái)
實(shí)現(xiàn)。熱工模分為錘鍛、模鍛、擠壓和壓鑄幾種主要類型，包括熱鍛模、壓力機(jī)鍛模、沖壓模、熱擠壓模、金屬壓鑄模。熱變形模具不僅承受著巨大的
機(jī)械應(yīng)力，而且在反復(fù)工作過(guò)程中還會(huì)產(chǎn)生熱應(yīng)力。熱工模鍛鋼不僅要具有較高的硬度、紅硬度、耐磨性、韌性，還要具有優(yōu)良的高溫強(qiáng)度、熱疲勞穩(wěn)
定性、導(dǎo)熱性、上部硬化能力，以保證整個(gè)截面力學(xué)性能一致。DIN 1.2714 is highly recommendable for Close Die Forgings due to its characteristics
of high wear-resistance, extra toughness , high hardness which is achieved with Cr-Ni-Mo-V high graded alloys. Hot-work die divides into several main
types, such as hammer forging, die forging, extrusion and die casting, including hot forging die, press machine forging die, stamping die, hot-extrusion
die, metal die-casting mould. Heat distortion mould not only supports huge mechanical stress, but also thermal stress during working repeatedly.
Hot-work die steel should have not only high hardness, red hardness, abrasion resistance, toughness, but also have excellent high temperature strength,
thermal fatigue stability, thermal conductivity, upper harden-ability for guaranteeing the whole cross section with consistent mechanical property.
優(yōu)勢(shì) advantage
工藝成熟，煉鋼采用氣體保護(hù)澆注，快鍛機(jī)開(kāi)坯，徑鍛機(jī)成材并球化退火，鍛造頻率高恒溫鍛造有利于消除沿晶界分布的網(wǎng)狀碳化物。pouring by gas
protected , blooming by fast forging machine, forming by radial forging machine and spheroidize annealing, forging with high frequency and constant
temperature is helpful to eliminate the reticulated carbides distributed along the grain boundary.
